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Six-Station Rotary Welding Machine
- Product description
-
- Commodity name: Six-Station Rotary Welding Machine
- Commodity ID: 六工位旋转台焊接机
Designed for efficient, high-precision welding of battery components or metal parts in a continuous rotary process, combining multiple welding operations into a single machine.
1. Equipment Overview
- Equipment Name: Six-Station Rotary Welding Machine
- Model: HY-SRW600
- Application: Designed for efficient, high-precision welding of battery components or metal parts in a continuous rotary process, combining multiple welding operations into a single machine.
- Production Capacity: 20–40 pieces per minute (process-dependent).
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1800 mm
- Height: 2100 mm
- Weight: 1800 kg
- Frame Material: Reinforced carbon steel with powder-coated finish.
- Table Material: Precision-machined stainless steel with anti-static coating.
- Station Indexing System:
- Type: Servo-driven rotary indexing table.
- Positioning Accuracy: ±0.02 mm.
- Station Capacity: 6 workstations with modular tooling.
3. Welding Specifications
- Welding Technology:
- Standard: Laser Welding.
- Optional: Ultrasonic or Resistance Welding.
- Laser Specifications:
- Power: 2000–3000 W (adjustable based on application).
- Wavelength: 1064 nm.
- Cycle Time: ≤10 seconds per weld.
- Welding Accuracy: ±0.02 mm.
- Material Compatibility: Aluminum, copper, nickel, stainless steel.
4. Vision and Inspection System
- Alignment Accuracy: ±0.02 mm.
- Vision System:
- Industrial-grade CCD cameras at multiple stations.
- Inspection Speed: ≤0.5 seconds per piece.
- Defect Detection: AI-based algorithms for detecting incomplete welds, cracks, or material misalignment.
5. Control and Interface
- Control System: PLC-based centralized system with independent modules for each station.
- HMI:
- 15-inch capacitive touchscreen with intuitive GUI.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Laser power, duration, and focus.
- Station-specific settings for different components.
- Data Logging:
- Internal Storage: 2 TB SSD for operation and quality data.
- Export Formats: CSV, PDF via USB, Ethernet, or cloud.
6. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 12 kW.
- Control Voltage: 24V DC for auxiliary systems
7. Safety Features
- Emergency Stop: Multiple emergency stop buttons at operator stations and central control panel.
- Laser Safety:
- Class 1 laser enclosures with interlocks.
- Protective safety curtains.
- Overload Protection: Integrated sensors for detecting excessive load on motors and welding systems.
- Protective Barriers: Transparent polycarbonate enclosures.
- Defect Alarms: Audible and visual alerts for misalignment or weld failures.
8. Environmental and Installation Requirements
- Operating Environment:
- Temperature: 15–30°C
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Minimum clearance: 1,200 mm around the machine.
9. Cooling System
- Type: Integrated water cooling system for laser and mechanical components.
- Cooling Capacity: 10 kW.
- Water Flow Rate: 10–20 L/min.
10. Optional Configurations
- Additional Welding Heads: Dual welding heads for increased throughput.
- IoT Connectivity: Remote monitoring and real-time diagnostics via cloud.
- Automated Sorting: Integrated sorting system for good and defective parts
11. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean lenses, inspect alignment systems, and check cooling units.
- Monthly: Calibrate laser power and inspect rotary indexer.
- Quarterly: Perform full diagnostics of electrical and mechanical systems.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Six-Station Rotary Welding Machine
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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