Solution
Battery Blue Film Wrapping Equipment
- Product description
-
- Commodity name: Battery Blue Film Wrapping Equipment
- Commodity ID: 电池包蓝膜设备0
Blue protective insulation film is automatically wrapped around the battery cell to enhance electrical insulation and surface protection.
1. Equipment Overview
- Equipment Name: Battery Blue Film Wrapping Equipment
- Model: HY-BFW3030
- Application: Blue protective insulation film is automatically wrapped around the battery cell to enhance electrical insulation and surface protection.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2200 mm
- Width: 1600 mm
- Height: 2000 mm
- Weight: 1200 kg ± 5%
- Frame Material: High-strength steel with anti-corrosion treatment.
- Worktable Material: Anodized aluminum alloy with anti-static properties.
- Motion System: Servo-driven X-Y-Z axes with linear guide rails for precise positioning.
3. Wrapping Specifications
- Film Material: Blue PET/PP insulation film.
- Film Thickness: 0.02–0.08 mm.
- Cell Dimensions:
- Width 50–200 mm
- Height: 50-400 mm
- Thickness: 20-80 mm
- Wrapping Speed: Up to 2 cells per minute (process-dependent).
- Film Overlap Control: Adjustable overlap range of 1–5 mm.
- Wrapping Tension: Automatically adjustable to ensure uniform application.
4. Film Feeding System
- Film Roll Specifications:
- Maximum Roll Diameter: 300 mm
- Core Diameter: 76 mm
- Film Width: 60-450 mm (adjustable).
- Feeding Accuracy: ±0.1 mm.
- Automatic Film Loading: Supports quick replacement with tension control.
5. Control and Interface
- Control System: PLC-based control system with integrated HMI.
- Interface:
- 10-inch capacitive touchscreen with user-friendly GUI.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Wrapping tension, overlap, and speed.
- Film heating and sealing temperature.
- Recipe storage for different battery models.
- Data Logging:
- Internal Capacity: 1 TB SSD for process history.
- Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
6. Electrical Specifications
- Power Supply: AC 220V ± 10%, 50/60 Hz.
- Maximum Power Consumption: 6 kW.
- Control Voltage: 24V DC for auxiliary systems.
7. Safety Features
- Emergency Stop: Dual emergency stop buttons on front and rear panels.
- Overload Protection: Real-time monitoring of motor load and film tension.
- Protective Barriers: Transparent enclosure with interlocks to ensure safe operation.
- Defect Detection Alerts: Audible and visual alarms for film misalignment or insufficient sealing.
- Anti-Jam System: Automatic detection and correction of film jams.
8. Environment & Installation
- Operating Environment:
- Temperature: 15–30°C
- Humidity: ≤65% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Clearance: Minimum 800 mm on all sides.
9. Optional Configurations
- Dual Wrapping Heads: For higher throughput by processing two cells simultaneously.
- Automated Loading/Unloading System: Conveyor or robotic arm integration for seamless operation.
- IoT Connectivity: Remote monitoring and diagnostics via cloud platforms.
- Advanced Inspection System: High-resolution 3D cameras for surface defect detection.
10. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean rollers, check film feeding components, and inspect heating elements.
- Monthly: Verify alignment and recalibrate wrapping parameters.
- Quarterly: Perform a full diagnostic of the control system and motion components.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Battery Blue Film Wrapping Equipment
Series of Products
Battery Top Cap Welding Equipment
Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.
Battery Blue Film Wrapping Equipment
Blue protective insulation film is automatically wrapped around the battery cell to enhance electrical insulation and surface protection.
Automated Guided Vehicles (AGVs) are a crucial component in modern battery PACK factories for transferring materials, components, and finished goods efficiently and safely.
Automated Storage and Retrieval Systems (AS/RS) are an essential part of modern battery PACK factories.
Get a Free Quote
PLEASE LEAVE YOUR MESSAGE AND WE WILL CONTACT YOU AS SOON AS WE RECEIVE IT!
FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
E-mail:
Telephone：
Copyright © Huiyao Laser Technology (Luoyang) Co., Ltd. Has supported ipv6
