Product
Battery Blue Film Wrapping Equipment
- Product description
-
- Commodity name: Battery Blue Film Wrapping Equipment
- Commodity ID: 电池包蓝膜设备0
Blue protective insulation film is automatically wrapped around the battery cell to enhance electrical insulation and surface protection.
1. Equipment Overview
- Equipment Name: Battery Blue Film Wrapping Equipment
- Model: HY-BFW3030
- Application: Blue protective insulation film is automatically wrapped around the battery cell to enhance electrical insulation and surface protection.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2200 mm
- Width: 1600 mm
- Height: 2000 mm
- Weight: 1200 kg ± 5%
- Frame Material: High-strength steel with anti-corrosion treatment.
- Worktable Material: Anodized aluminum alloy with anti-static properties.
- Motion System: Servo-driven X-Y-Z axes with linear guide rails for precise positioning.
3. Wrapping Specifications
- Film Material: Blue PET/PP insulation film.
- Film Thickness: 0.02–0.08 mm.
- Cell Dimensions:
- Width 50–200 mm
- Height: 50-400 mm
- Thickness: 20-80 mm
- Wrapping Speed: Up to 2 cells per minute (process-dependent).
- Film Overlap Control: Adjustable overlap range of 1–5 mm.
- Wrapping Tension: Automatically adjustable to ensure uniform application.
4. Film Feeding System
- Film Roll Specifications:
- Maximum Roll Diameter: 300 mm
- Core Diameter: 76 mm
- Film Width: 60-450 mm (adjustable).
- Feeding Accuracy: ±0.1 mm.
- Automatic Film Loading: Supports quick replacement with tension control.
5. Control and Interface
- Control System: PLC-based control system with integrated HMI.
- Interface:
- 10-inch capacitive touchscreen with user-friendly GUI.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Wrapping tension, overlap, and speed.
- Film heating and sealing temperature.
- Recipe storage for different battery models.
- Data Logging:
- Internal Capacity: 1 TB SSD for process history.
- Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
6. Electrical Specifications
- Power Supply: AC 220V ± 10%, 50/60 Hz.
- Maximum Power Consumption: 6 kW.
- Control Voltage: 24V DC for auxiliary systems.
7. Safety Features
- Emergency Stop: Dual emergency stop buttons on front and rear panels.
- Overload Protection: Real-time monitoring of motor load and film tension.
- Protective Barriers: Transparent enclosure with interlocks to ensure safe operation.
- Defect Detection Alerts: Audible and visual alarms for film misalignment or insufficient sealing.
- Anti-Jam System: Automatic detection and correction of film jams.
8. Environment & Installation
- Operating Environment:
- Temperature: 15–30°C
- Humidity: ≤65% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Clearance: Minimum 800 mm on all sides.
9. Optional Configurations
- Dual Wrapping Heads: For higher throughput by processing two cells simultaneously.
- Automated Loading/Unloading System: Conveyor or robotic arm integration for seamless operation.
- IoT Connectivity: Remote monitoring and diagnostics via cloud platforms.
- Advanced Inspection System: High-resolution 3D cameras for surface defect detection.
10. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean rollers, check film feeding components, and inspect heating elements.
- Monthly: Verify alignment and recalibrate wrapping parameters.
- Quarterly: Perform a full diagnostic of the control system and motion components.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
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FAQ
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Can these lines handle different prismatic cell sizes or chemistries (LFP, M3P)?
A
Q
How do I choose the "best" prismatic assembly line?
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