Product
Battery Top Cap Welding Equipment
- Product description
-
- Commodity name: Battery Top Cap Welding Equipment
- Commodity ID: 2.9.电池顶盖焊接设备
Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.
1. Equipment Overview
- Equipment Name: Battery Top Cap Welding Equipment
- Model: HY-TCW9090
- Application: Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 1500 mm
- Width: 1200 mm
- Height: 2100 mm
- Weight: 1300 kg
- Frame Material: High-strength steel frame with powder coating for durability.
- Worktable Material: Anodized aluminum with anti-static and wear-resistant surface.
- Motion System: Precision servo-driven X-Y-Z axes with linear guide rails.
3. Welding Specifications
- Welding Technology:
- Laser Welding (standard).
- Laser Type: Fiber laser, 1064 nm wavelength.
- Laser Power: 500–3000 W (adjustable).
- Welding Speed: 150mm/s (process-dependent).
- Welding Spot Size: 0.1–0.5 mm (configurable).
- Welding Accuracy: ±0.03 mm.
- Material Compatibility:
- Top Cap Materials: Aluminum, nickel, and copper.
- Battery Case Materials: Aluminum and stainless steel.
4. Vision and Alignment System
- Alignment Accuracy: ±0.02 mm.
- Camera Specifications:
- Resolution: 5 MP industrial-grade CCD camera.
- Field of View: Adjustable for varying cap sizes.
- Lighting System: Adjustable LED illumination for enhanced visibility.
- Inspection Features:
- Pre-weld alignment and cap placement verification.
- Post-weld inspection for seam integrity and defects.
5. Control and Interface
- Control System: Welding control card based with integrated HMI(Human Machine Interface).
- Interface:
- 19-inch display with vital user interface.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Laser power, duration, and focus.
- Welding patterns and sequences.
- Recipe storage for various battery models.
- Data Logging:
- Internal Capacity: 1 TB SSD for process history.
- Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.
6. Electrical Specifications
- Power Supply: AC 220V ± 10%, 50/60 Hz.
- Maximum Power Consumption: 18 kW.
- Control Voltage: 24V DC for auxiliary systems.
7. Safety Features
- Emergency Stop: Emergency stop buttons on all accessible panels.
- Overload Protection: Real-time monitoring of force and welding power.
- Laser Safety: Fully enclosed Class 1 laser operation with interlock systems.
- Protective Barriers: Transparent enclosure with safety interlocks for operator protection.
- Error Detection: Audible and visual alarms for misalignment, overheating, or defective welds.
8. Environment & Installation
- Operating Environment:
- Temperature: 10–30°C
- Humidity: ≤65% RH (non-condensing).
- Noise Level: ≤75 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Minimum clearance: 800 mm on all sides.
9. Cooling System
- Type: Water-cooled laser module with independent chiller.
- Flow Rate: 10–15 L/min.
- Cooling Power: 3.5 kW.
10. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean laser lens, inspect fixtures, and check alignment.
- Monthly: Inspect servo motors, cooling systems, and electrical connections.
- Quarterly: Calibrate alignment and welding systems.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Series of Products
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Battery Top Cap Welding Equipment
Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.
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