Product
Huiyao Laser Battery Module & Pack Welding Machine - Automated Gantry Laser Welding System with Dual-Station & Vision Positioning
- Product description
-
- Commodity name: Huiyao Laser Battery Module & Pack Welding Machine - Automated Gantry Laser Welding System with Dual-Station & Vision Positioning
Huiyao Laser is a leading battery laser welding machine manufacturer offering professional battery pack and battery module welding solutions for many fields, such as energy storage systems of research and development machines, as well as complete assembly lines for module and battery pack production.
Huiyao Laser is a leading battery laser welding machine manufacturer offering professional battery pack and battery module welding solutions for many fields, such as energy storage systems of research and development machines, as well as complete assembly lines for module and battery pack production.
Welding Table Configuration:
X-axis servo motor drive, travel 1000mm, Y-axis servo motor drive, travel 600mm, Z-axis servo drive with brake, travel 400mm, motion accuracy ±0.02mm; mainframe and industrial computer integrated inside the workbench.
Product Parameters
NO
NAME
MODEL
QUANTITY
BRAND
NOTES
1
Gantry Table
Huiyao Customized
1
Huiyao Customized
The guide rail brand is 'Shangyin,'
and the motor brand is 'Panasonic2
Laser
IPG-4000
1
IPG
3
Cooling System
HL-4000W
1
HL
4
Galvanometer
4000W
1
Huiyao Customized
5
Smoke Purifier
1.5KW
1
HL
6
Control System
Huiyao Customized
1
Huiyao Customized
7
Distance Measurement Module
HL-G125-S-J
1
Panasonic
8
Visual Positioning
Huiyao Customized
1
Basler
9
Control Computer
1
YanHua
10
Welding Fixture
Huiyao Customized
2
Huiyao Customized
11
Dual-Station Slide Table
Huiyao Customized
1
Huiyao Customized
Company Profile
Huiyao Laser Technology (LuoYang) Co., Ltd. (AKA Yao Laser) is an industry-leading manufacturer of new energy intelligent equipment, dedicated to providing innovative turnkey solutions for Battery Module PACK Production Lines and CCS Intelligent Manufacturing Production Line across various industries.
Since its establishment in2019, Yao Laser has continuously advanced the development and application of laser technology, providing customers with high-quality, high-performance laser equipment and Battery Module PACK Automated Production Lines, and CCS Intelligent Manufacturing Production Line.
The company covers an area of 10,800 Square Meters and is equipped with a number of automated and semi-automated production lines and advanced laser welding equipment.
Huiyao Laser is proud to uphold the highest standards of quality and compliance, holding full ISO certifications (including ISO 9001 for quality management systems) and recently achieving CE certification, affirming our commitment to meeting rigorous European safety and performance benchmarks. As a certified high-tech enterprise, we combine cutting-edge innovation with world-class manufacturing expertise to deliver precision laser solutions trusted by global clients. Our certifications underscore not only regulatory compliance but also our unwavering dedication to reliability, sustainability, and customer satisfaction.
Our Partners
Packaging&Shipping
FAQ
Q1.How do you ensure precision in prismatic cell alignment and stacking?
A1: Advanced vision-guided robots and AI-based alignment systems ensure micron-level precision. Fixtures and jigs are custom-designed for cell dimensions.Q2. What automation level is achievable for prismatic pack assembly?
A2:Fully automated lines can achieve 20-50 Module per hour (PPH), with robotic handling for cell stacking, welding, and inspection. Semi-automated lines are cheaper but slower.Q3. How is safety ensured during assembly (e.g., short circuits, thermal runaway)?
A3::Dry room environments (<1% humidity).
Insulation checks and Hi-Pot testing.
Thermal imaging during welding.
Post-assembly tests for overcharge/over-discharge resistance.Q4. Can the same line handle different prismatic cell sizes (e.g., 50Ah vs. 100Ah)?
A4: Yes, with modular tooling and programmable robots. Quick-change fixtures reduce downtime for cell size adjustments.Q5. What is the production capacity of a standard assembly line?
A5:: Depends on automation:
Manual/Semi-Auto: 5-10 PPH.
Fully Auto: 20-50 PPH.
High-volume EV lines can exceed 100 PPH.Q6. How is thermal management integrated into the assembly process?
A6: Cooling plates (liquid/air) are bonded to modules during stacking. Thermal interface materials (TIMs) are applied via automated dispensers.Q7. What certifications are critical for prismatic pack assembly lines?
A7:ISO 9001 (quality management).
CE/UL (safety compliance).
Series of Products
The Huiyao Laser Cell OCV Testing & Sorting Machine is a critical component for ensuring the quality and consistency of prismatic battery modules. This semi-automatic station is designed to accurately measure the Open Circuit Voltage (OCV), AC Internal Resistance (ACIR), and polarity of individual cells *before* they enter the main assembly line. By sorting cells into precise groups based on these parameters, it guarantees module balancing, safety, and optimal performance.
The Huiyao Laser Pneumatic Stacking & Pressing Machine is a high-precision, semi-automatic station designed for the flexible assembly of prismatic battery modules. It ensures optimal cell compression and alignment during the manual stacking process, which is critical for module durability, performance, and safety. This unit is ideal for R&D, prototyping, and small-batch production environments where process flexibility and precise pressure control are paramount.
Huiyao Laser is a leading battery laser welding machine manufacturer offering professional battery pack and battery module welding solutions for many fields, such as energy storage systems of research and development machines, as well as complete assembly lines for module and battery pack production.
Battery Top Cap Welding Equipment
Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.
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