Solution
ESS Battery Module PACK End-of-Line (EOL) Testing System
- Product description
-
- Commodity name: ESS Battery Module PACK End-of-Line (EOL) Testing System
- Commodity ID: 储能电池模组PACK电芯EOL测试系统
The ESS Battery Module PACK End-of-Line (EOL) Testing System is a comprehensive solution for validating the final quality and performance of energy storage system (ESS) battery modules and PACKs.
1. Equipment Overview
The ESS Battery Module PACK End-of-Line (EOL) Testing System is a comprehensive solution for validating the final quality and performance of energy storage system (ESS) battery modules and PACKs. Designed to simulate real-world operational scenarios, this system ensures each module or PACK meets stringent industry standards before deployment. The system supports high-accuracy testing, data analysis, and efficient testing workflows for large-scale production environments.
1. Equipment Overview
The ESS Battery Module PACK End-of-Line (EOL) Testing System is a comprehensive solution for validating the final quality and performance of energy storage system (ESS) battery modules and PACKs. Designed to simulate real-world operational scenarios, this system ensures each module or PACK meets stringent industry standards before deployment. The system supports high-accuracy testing, data analysis, and efficient testing workflows for large-scale production environments.
3. Technical Specifications
3.1 Module/PACK Compatibility
- Supported Formats: Prismatic, pouch, and cylindrical module/PACK configurations.
- Size Range:
- Minimum: 300 × 200 × 50 mm.
- Maximum: 1,500 × 1,000 × 300 mm.
- Weight Capacity: Up to 200 kg per module/PACK.
3.2 Electrical Testing Parameters
- Voltage Testing:
- Range: 0–1,000 V.
- Accuracy: ±0.05%.
- Current Testing:
- Range: 0–500 A.
- Accuracy: ±0.1%.
- Capacity Testing:
- Range: 0–1,000 Ah.
- Accuracy: ±0.1%.
- Internal Resistance Testing:
- Range: 0.01–50 mΩ.
- Accuracy: ±0.05 mΩ.
3.3 Functional Testing
- Key Parameters Evaluated:
- Overvoltage/undervoltage protection.
- Overcurrent/short-circuit protection.
- Temperature monitoring performance.
- SOC (State of Charge) and SOH (State of Health) accuracy.
- Insulation resistance and dielectric strength.
- Cycle Testing: Supports multiple charge/discharge cycles to simulate long-term operation.
3.4 System Capacity
- Parallel Channels: 8–32 channels (configurable).
- Testing Throughput: Up to 20 modules or PACKs per batch (depending on size and configuration).
3.5 Data Management
- Real-Time Monitoring: Tracks voltage, current, resistance, and thermal behavior during tests.
- Traceability: Unique ID tracking for each module/PACK.
- Data Logging: High-resolution data storage for performance analysis and fault diagnosis.
- Reporting: Automated generation of customizable test reports.
- Integration: Compatible with MES/ERP systems for centralized monitoring and analysis.
3.6 Control System
- HMI: 12-inch touchscreen for user-friendly operation.
- Software: Advanced testing software with customizable profiles and real-time monitoring.
- Communication Protocols: CAN, RS485, RS232, and Ethernet for interfacing with BMS.
3.7 Safety Features
- Electrical Protection: Overcurrent, overvoltage, and short-circuit protections.
- Thermal Monitoring: Alerts for overheating or thermal deviations.
- Emergency Shutdown: Physical and software-activated emergency stop functions.
- Fire Suppression: Optional fire suppression system for high-capacity modules/PACKs.
3.8 Mechanical Design
- Dimensions: 2,500 × 1,500 × 2,200 mm (customizable).
- Weight: Approximately 3,000 kg.
- Cabinet Structure: Modular design for efficient testing and maintenance.
- Cooling System: Integrated forced-air cooling or optional liquid cooling for high-capacity tests.
3.9 Power Requirements
- Input Voltage: AC 380V ±10%, 50/60 Hz, 3-phase.
- Power Consumption: ≤120 kW.
3.10 Environmental Requirements
- Operating Temperature: 15–35°C.
- Humidity: ≤70% RH (non-condensing).
- Environment: Clean and dust-free area recommended for optimal operation.
4. Applications
- Energy Storage Systems (ESS): Final validation for battery modules and PACKs used in grid stabilization and renewable energy storage.
- Commercial and Industrial ESS: Ensures compliance with quality standards for large-scale deployments.
- Renewable Energy Integration: Tests modules and PACKs designed for solar and wind energy storage systems.
5. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Inspect connectors and test interfaces.
- Monthly: Verify calibration of testing instruments.
- Annually: Comprehensive diagnostics and system updates.
- Warranty:
- Standard: 1 year.
- Extended: Optional packages available.
Key words:
ESS Battery Module PACK End-of-Line (EOL) Testing System
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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