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Dual-Station Terminal Pole Welding Machine
- Product description
-
- Commodity name: Dual-Station Terminal Pole Welding Machine
- Commodity ID: 双工位极柱焊接机
High-speed and precise welding of terminal poles for prismatic, cylindrical, and pouch battery cells. The dual-station design ensures continuous operation, improving efficiency and reducing downtime.
1. Equipment Overview
- Equipment Name: Dual-Station Terminal Pole Welding Machine
- Model: HY-DTPW2024
- Application: High speed and precision welding of square shell battery covers. The dual station design ensures continuous operation, increases efficiency and reduces downtime.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2500 mm
- Width: 1800 mm
- Height: 2100 mm
- Weight: 1800 kg ± 5%
- Frame Material: Reinforced steel with anti-vibration structure.
- Worktable Material: Hard-coated aluminum with anti-static surface.
- Motion System:
- Dual servo-controlled X-Y-Z axes for each station.
- Precision linear guide rails for stable operation.
3. Welding Specifications
- Welding Technology:
- Standard: Laser Welding.
- Optional: Ultrasonic Welding or Resistance Welding.
- Laser Specifications:
- Wavelength: 1064 nm.
- Power: 1500 W–3000 W (adjustable).
- Welding Speed: Up to 15 welds per minute per station.
- Welding Accuracy: ±0.02 mm.
- Terminal Pole Material Compatibility: Copper, aluminum, and nickel.
- Battery Compatibility:
- Length: 50–200 mm
- Width: 30–150 mm
- Height: 5–50 mm
4. Dual-Station Features
- Station Operation:
- Simultaneous or independent operation for different battery models.
- Automatic switching for seamless production.
- Cycle Time: ≤10 seconds per weld (per station).
- Automatic Loading/Unloading: Pneumatic grippers or robotic arm integration.
5. Vision and Alignment System
- Alignment Accuracy: ±0.02 mm.
- Camera Specifications:
- High-resolution CCD cameras for terminal and pole alignment.
- Resolution: 5 MP.
- Lighting System: Adjustable LED ring lights for optimal visibility.
- Inspection Features:
- Pre-weld alignment verification.
- Post-weld inspection for structural integrity and weld quality.
6. Control and Interface
- Control System: Special welding control card, easy to operate.
- HMI:
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Laser power, duration, and spot size.
- Station-specific recipes for different terminal designs.
- Data Logging:
- Internal Storage: 1 TB SSD for process data.
- Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
7. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 10 kW.
- Control Voltage: 24V DC for auxiliary systems.
8. Safety Features
- Emergency Stop: Accessible at both stations and central control panel.
- Laser Safety: Class 1 laser enclosures with safety interlocks.
- Overload Protection: Real-time monitoring of welding current and laser system.
- Protective Barriers: Transparent polycarbonate enclosures with interlocks.
- Defect Alarms: Audible and visual alerts for misaligned terminals or welding defects.
9. Environmental and Installation Requirements
- Operating Environment:
- Temperature: 15–30°C
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Minimum clearance: 1,000 mm on all sides.
10. Cooling System
- Type: Integrated water cooling system for laser and welding components.
- Cooling Capacity: 5 kW.
- Water Flow Rate: 10–15 L/min.
11. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean lenses, inspect alignment systems, and check cooling units.
- Monthly: Calibrate laser power and inspect terminal grippers.
- Quarterly: Perform full diagnostic of electrical and mechanical components.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Dual-Station Terminal Pole Welding Machine
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
Name:
Tiffany Xu（Sales Director）
Telephone：
E-mail:
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