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Prismatic Battery Helium Leak Detection Equipment
- Product description
-
- Commodity name: Prismatic Battery Helium Leak Detection Equipment
- Commodity ID: 电池氦检设备
Precision helium leak detection for prismatic, cylindrical, and pouch battery cells to ensure airtight sealing and safety compliance in battery manufacturing processes.
1. Equipment Overview
- Equipment Name: Battery Helium Leak Detection Equipment
- Model: HY-HLD1010
- Application: Precision helium leak detection for prismatic, cylindrical, and pouch battery cells to ensure airtight sealing and safety compliance in battery manufacturing processes.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1500 mm
- Height: 1800 mm
- Weight: 1200 kg ± 5%
- Frame Material: High-strength steel with anti-corrosion coating.
- Worktable Material: Stainless steel with anti-static properties.
- Test Chamber Size:
- Length: 50–300 mm
- Width: 50–200 mm
- Height: 5–100 mm (adjustable).
3. Detection Specifications
- Detection Method: Helium mass spectrometry.
- Leak Rate Sensitivity:
- Minimum Detectable Rate: 1 × 10⁻⁶ mbar·L/s.
- Maximum Detectable Rate: 1 × 10⁻² mbar·L/s.
- Testing Accuracy: ±0.05 mbar·L/s.
- Helium Injection Pressure: 0.1–0.5 MPa (adjustable).
- Cycle Time:
- Single Cell Test: ≤30 seconds (including evacuation and measurement).
- Batch Test: Configurable based on chamber size.
- Helium Recovery Rate: ≥98%.
4. Control and Interface
- Control System: PLC-based system with integrated HMI for test parameter configuration.
- Interface:
- 12-inch capacitive touchscreen with multi-language support.
- Intuitive graphical user interface (GUI) for real-time monitoring and diagnostics.
- Programmable Parameters:
- Helium injection pressure.
- Leak detection threshold.
- Test cycle time.
- Recipe storage for various battery types and sizes.
- Data Logging:
- Internal Storage: 1 TB SSD for historical test data.
- Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
5. Vacuum System Specifications
- Vacuum Pump Type: Dual-stage rotary vane pump with oil mist eliminator.
- Ultimate Vacuum Level: ≤1 × 10⁻³ mbar.
- Pumping Speed: 50–200 L/min (process-dependent).
- Vacuum Chamber Seal: High-strength silicone gasket with excellent durability.
6. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 6 kW.
- Control Voltage: 24V DC for auxiliary systems.
7. Safety Features
- Emergency Stop: Dual emergency stop buttons on front and rear panels.
- Pressure Monitoring: Real-time helium injection and evacuation pressure sensors with alarms for anomalies.
- Vacuum Chamber Safety:
- Overpressure relief valves.
- Automatic chamber lock during operation.
- Leak Detection Failure Alert: Audible and visual alarm for leaks exceeding preset thresholds.
- Helium Recovery Safety: Continuous monitoring of recovery system to prevent helium loss or contamination.
8. Environment & Installation
- Operating Environment:
- Temperature: 15–30°C
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤75 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Clearance: Minimum 800 mm on all sides.
9. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Inspect vacuum seals, clean filters, and check helium recovery system.
- Monthly: Calibrate helium sensors and inspect vacuum pump oil levels.
- Quarterly: Comprehensive system calibration and vacuum chamber inspection.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Prismatic Battery Helium Leak Detection Equipment
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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