Solution

Dual-Station Enclosed Rotary Welding Machine
- Product description
-
- Commodity name: Dual-Station Enclosed Rotary Welding Machine
- Commodity ID: 双工位封闭旋转焊接机
Precision welding of battery components, metal parts, or other materials requiring high-speed, dual-station rotary processing. The enclosed design ensures operator safety and minimizes environmental interference.
1. Equipment Overview
- Equipment Name: Dual-Station Enclosed Rotary Welding Machine
- Model: HY-DSRW800
- Application: Precision welding of battery components, metal parts, or other materials requiring high-speed, dual-station rotary processing. The enclosed design ensures operator safety and minimizes environmental interference.
- Production Capacity: 20–40 pieces per minute depending on the application.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1800 mm
- Height: 2100 mm
- Weight: 1800 kg ± 5%
- Frame Material: Reinforced steel with a powder-coated finish.
- Worktable Material: Precision-machined stainless steel with anti-static properties.
- Rotary Indexing Table:
- Number of Stations: 2
- Positioning Accuracy: ±0.02 mm.
- Drive System: Servo motor with direct drive for high precision.
3. Welding Specifications
- Welding Technology: Fiber Laser Welding.
- Laser Specifications:
- Power: 3000 W (Composite welding).
- Wavelength: 1064 nm.
- Spot Size: 0.1–0.3 mm.
- Welding Speed: Up to 12 welds per minute per station.
- Welding Accuracy: ±0.02 mm.
- Material Compatibility:
- Metals: Aluminum, copper, stainless steel, and nickel.
- Parts Dimensions:
- Diameter: 10–300 mm.
- Thickness: 0.2–3 mm.
4. Dual-Station Features
- Station Design:
- Fully independent stations operating simultaneously.
- Support for different welding programs per station.
- Cycle Time: ≤10 seconds per part.
- Flexible Integration: Configurable tooling for diverse components.
5. Enclosure and Safety Features
- Enclosure Design: Fully enclosed structure with viewing windows.
- Viewing Windows:
- Material: Polycarbonate with OD5 laser safety rating.
- Position: Front and side panels for operator monitoring.
- Safety Interlocks:
- Prevent operation when the enclosure is open.
- Emergency stop buttons at strategic locations.
- Laser Safety Compliance: Class 1 laser safety certified.
6. Vision and Alignment System
- Alignment System:
- High-resolution cameras for part positioning and weld tracking.
- Lighting: LED-based with anti-reflective filters.
- Alignment Accuracy: ±0.02 mm.
- Inspection Features:
- Pre-weld: Verify alignment and part presence.
- Post-weld: Inspect weld quality and structural integrity.
7. Control and Interface
- Control System: Based on the welding control card, each station is controlled independently.
- Human-Machine Interface (HMI):
- User-friendly interface with recipe management.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Laser power, pulse frequency, and spot size.
- Rotary table indexing speed and positioning.
- Data Logging:
- Storage: 2 TB SSD.
- Export: USB, Ethernet, or Wi-Fi (CSV, PDF formats).
8. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 12 kW.
- Control Voltage: 24V DC for auxiliary systems.
9. Environmental and Installation Requirements
- Operating Environment:
- Temperature: 15–30°C.
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Floor Load: >1000 kg/m².
- Clearance: Minimum 1000 mm around the equipment.
10. Cooling System
- Type: Integrated water cooling system for laser components.
- Cooling Capacity: 8 kW.
- Water Flow Rate: 10–20 L/min.
- Optional: Air-cooled system for specific applications.
11. Optional Configurations
- Dual Laser Sources: Independent lasers for each station to enhance throughput.
- Advanced Vision System: AI-based alignment and defect recognition.
- IoT Connectivity: Remote diagnostics and real-time monitoring.
- Automated Sorting: Integration with sorting modules for pass/fail criteria.
12. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Inspect lenses, alignment systems, and rotary table.
- Monthly: Calibrate laser power and inspect servo motors.
- Quarterly: Conduct full diagnostics of electrical and mechanical systems.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Dual-Station Enclosed Rotary Welding Machine
Series of Products
Battery Top Cap Welding Equipment
Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.
Battery Blue Film Wrapping Equipment
Blue protective insulation film is automatically wrapped around the battery cell to enhance electrical insulation and surface protection.
Automated Guided Vehicles (AGVs) are a crucial component in modern battery PACK factories for transferring materials, components, and finished goods efficiently and safely.
Automated Storage and Retrieval Systems (AS/RS) are an essential part of modern battery PACK factories.
Get a Free Quote
PLEASE LEAVE YOUR MESSAGE AND WE WILL CONTACT YOU AS SOON AS WE RECEIVE IT!
FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
E-mail:
Telephone:
Copyright © Huiyao Laser Technology (Luoyang) Co., Ltd. Has supported ipv6