Solution
Dual-Station Enclosed Rotary Welding Machine
- Product description
-
- Commodity name: Dual-Station Enclosed Rotary Welding Machine
- Commodity ID: 双工位封闭旋转焊接机
Precision welding of battery components, metal parts, or other materials requiring high-speed, dual-station rotary processing. The enclosed design ensures operator safety and minimizes environmental interference.
1. Equipment Overview
- Equipment Name: Dual-Station Enclosed Rotary Welding Machine
- Model: HY-DSRW800
- Application: Precision welding of battery components, metal parts, or other materials requiring high-speed, dual-station rotary processing. The enclosed design ensures operator safety and minimizes environmental interference.
- Production Capacity: 20–40 pieces per minute depending on the application.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1800 mm
- Height: 2100 mm
- Weight: 1800 kg ± 5%
- Frame Material: Reinforced steel with a powder-coated finish.
- Worktable Material: Precision-machined stainless steel with anti-static properties.
- Rotary Indexing Table:
- Number of Stations: 2
- Positioning Accuracy: ±0.02 mm.
- Drive System: Servo motor with direct drive for high precision.
3. Welding Specifications
- Welding Technology: Fiber Laser Welding.
- Laser Specifications:
- Power: 3000 W (Composite welding).
- Wavelength: 1064 nm.
- Spot Size: 0.1–0.3 mm.
- Welding Speed: Up to 12 welds per minute per station.
- Welding Accuracy: ±0.02 mm.
- Material Compatibility:
- Metals: Aluminum, copper, stainless steel, and nickel.
- Parts Dimensions:
- Diameter: 10–300 mm.
- Thickness: 0.2–3 mm.
4. Dual-Station Features
- Station Design:
- Fully independent stations operating simultaneously.
- Support for different welding programs per station.
- Cycle Time: ≤10 seconds per part.
- Flexible Integration: Configurable tooling for diverse components.
5. Enclosure and Safety Features
- Enclosure Design: Fully enclosed structure with viewing windows.
- Viewing Windows:
- Material: Polycarbonate with OD5 laser safety rating.
- Position: Front and side panels for operator monitoring.
- Safety Interlocks:
- Prevent operation when the enclosure is open.
- Emergency stop buttons at strategic locations.
- Laser Safety Compliance: Class 1 laser safety certified.
6. Vision and Alignment System
- Alignment System:
- High-resolution cameras for part positioning and weld tracking.
- Lighting: LED-based with anti-reflective filters.
- Alignment Accuracy: ±0.02 mm.
- Inspection Features:
- Pre-weld: Verify alignment and part presence.
- Post-weld: Inspect weld quality and structural integrity.
7. Control and Interface
- Control System: Based on the welding control card, each station is controlled independently.
- Human-Machine Interface (HMI):
- User-friendly interface with recipe management.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Laser power, pulse frequency, and spot size.
- Rotary table indexing speed and positioning.
- Data Logging:
- Storage: 2 TB SSD.
- Export: USB, Ethernet, or Wi-Fi (CSV, PDF formats).
8. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 12 kW.
- Control Voltage: 24V DC for auxiliary systems.
9. Environmental and Installation Requirements
- Operating Environment:
- Temperature: 15–30°C.
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Floor Load: >1000 kg/m².
- Clearance: Minimum 1000 mm around the equipment.
10. Cooling System
- Type: Integrated water cooling system for laser components.
- Cooling Capacity: 8 kW.
- Water Flow Rate: 10–20 L/min.
- Optional: Air-cooled system for specific applications.
11. Optional Configurations
- Dual Laser Sources: Independent lasers for each station to enhance throughput.
- Advanced Vision System: AI-based alignment and defect recognition.
- IoT Connectivity: Remote diagnostics and real-time monitoring.
- Automated Sorting: Integration with sorting modules for pass/fail criteria.
12. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Inspect lenses, alignment systems, and rotary table.
- Monthly: Calibrate laser power and inspect servo motors.
- Quarterly: Conduct full diagnostics of electrical and mechanical systems.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Dual-Station Enclosed Rotary Welding Machine
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