Battery Mylar Film Wrapping Equipment
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  • Battery Mylar Film Wrapping Equipment

Battery Mylar Film Wrapping Equipment

Precise wrapping of Mylar insulation film around battery cells for enhanced safety and electrical isolation in prismatic, cylindrical, and pouch batteries.
  • Product description
    • Commodity name: Battery Mylar Film Wrapping Equipment
    • Commodity ID: 电池包Mylar膜设备

    Precise wrapping of Mylar insulation film around battery cells for enhanced safety and electrical isolation in prismatic, cylindrical, and pouch batteries.

    1. Equipment Overview

    • Equipment Name: Battery Mylar Film Wrapping Equipment
    • Model: HY-MFW7070
    • Application: Polyester film is precisely wrapped around the cell to enhance the safety and electrical isolation of prismatic batteries.

    2. Mechanical Specifications

    • Equipment Dimensions:
      • Length: 1500 mm
      • Width: 1200 mm
      • Height: 1800 mm
    • Weight: 800 kg ± 5%
    • Frame Material: High-strength steel frame with anti-corrosion coating.
    • Worktable Material: Anodized aluminum with anti-static and wear-resistant surface.
    • Wrapping Mechanism: Servo-driven rollers with precision tension control.

    3. Wrapping Process Specifications

    • Film Material: Mylar, PET, or other insulation films.
    • Film Thickness Range: 0.02–0.1 mm.
    • Cell Size Compatibility:
      • Width: 50–200 mm.
      • Height: 50–400 mm.
      • Thickness: 20-85 mm.

    4. Control and Interface

    • Control System: PLC with integrated HMI for real-time operation.
    • Interface:
      • 10-inch capacitive touchscreen.
      • Multi-language support (English, Chinese, others).
    • Programmable Parameters:
      • Film tension, overlap, and wrapping speed.
      • Cutting length and sealing temperature.
      • Recipe storage for different battery configurations.
    • Data Logging:
      • Internal Capacity: 500 GB for process history.
      • Export Formats: CSV via USB, Ethernet, or Wi-Fi.

    5. Electrical Specifications

    • Power Supply: AC 220V ± 10%, 50/60 Hz, single-phase.
    • Maximum Power Consumption: 4 kW.
    • Control Voltage: 24V DC for auxiliary systems.

    6. Safety Features

    • Emergency Stop: Dual emergency stop buttons on the front and rear panels.
    • Film Tension Monitoring: Automatic halt on over-tension or film breakage.
    • Protective Enclosure: Transparent cover with interlock mechanism.
    • Thermal Safety: Overheat protection for sealing and adhesive systems.

    7. Environment & Installation

    • Operating Environment:
      • Temperature: 10–30°C
      • Humidity: ≤65% RH (non-condensing).
    • Noise Level: ≤70 dB during operation.
    • Installation Requirements:
      • Flat and vibration-free surface.
      • Clearance: Minimum 600 mm on all sides.

    8. Optional Configurations

    • Customized Wrapping Profiles: For non-standard battery dimensions or shapes.
    • IoT Connectivity: Cloud-based monitoring and predictive maintenance.

    9. Maintenance and Warranty

    • Maintenance Schedule:
      • Monthly: Inspect servo motors and alignment systems.
      • Quarterly: Calibrate sensors and lubricate moving parts.
    • Warranty Period:
      • Standard: 12 months.
      • Extended: Up to 36 months available upon request.

Key words:

Series of Products

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The Huiyao Laser Pneumatic Stacking & Pressing Machine is a high-precision, semi-automatic station designed for the flexible assembly of prismatic battery modules. It ensures optimal cell compression and alignment during the manual stacking process, which is critical for module durability, performance, and safety. This unit is ideal for R&D, prototyping, and small-batch production environments where process flexibility and precise pressure control are paramount.

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Precise welding of top caps onto battery cases, ensuring airtight sealing and electrical connectivity for prismatic and pouch batteries.

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FAQ

Q

Can these lines handle different prismatic cell sizes or chemistries (LFP, M3P)?


A

Yes. Our solution is in flexible automation. Our lines are designed to be configured for various prismatic cell dimensions and chemistries (including LFP, M3P, and others). The core processes (like welding, TIM application, and EOL testing) are adapted to your specific cell requirements.

Q

How do I choose the "best" prismatic assembly line?


A

The "best" line depends on your product goal. If your goal is High-Capacity (ESS), the ESS line is the right architecture. If your goal is High-Density (EV Module) or Structural Integration (CTP), an EV line is the right architecture.


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