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Automatic Explosion-Proof Valve Welding Machine
- Product description
-
- Commodity name: Automatic Explosion-Proof Valve Welding Machine
- Commodity ID: 防爆阀自动焊接机
Specialized in precise laser welding of explosion-proof valves for prismatic and cylindrical batteries, ensuring a robust and airtight weld to meet high safety standards.
1. Equipment Overview
- Equipment Name: Automatic Explosion-Proof Valve Welding Machine
- Model: HY-EPVW300
- Application: Specialized in precise laser welding of explosion-proof valves for prismatic and cylindrical batteries, ensuring a robust and airtight weld to meet high safety standards.
- Production Capacity: 20–30 valves per minute.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1500 mm
- Height: 1800 mm
- Weight: 1200 kg ± 5%
- Frame Material: Industrial-grade steel with powder-coated finish for durability.
- Worktable Material: High-precision aluminum alloy with an anti-static coating.
- Motion System: Servo-controlled X-Y-Z axes for high-accuracy operation.
3. Welding Specifications
- Welding Technology: Precision Fiber Laser Welding.
- Laser Specifications:
- Wavelength: 1064 nm
- Power: 1500W (Spot welding) 1500W, 3000W (Full welding)
- Beam Diameter: 0.1–0.3 mm
- Welding Speed: Up to 3 seconds per weld.
- Welding Accuracy: ±0.02 mm.
- Material Compatibility: Aluminum, stainless steel, and nickel-plated steel.
- Valve Size Compatibility:
- Diameter: 5–50 mm
- Thickness: 0.2–2 mm
4. Loading and Unloading System
- Automation:
- Automatic loading via vibration feeder or robotic arm.
- Pneumatic unloading system for finished parts.
- Capacity:
- Input Hopper: 500 valves per batch.
- Output Bin: 500 welded valves.
5. Vision and Alignment System
- Alignment Accuracy: ±0.02 mm.
- Camera Specifications:
- High-resolution CCD cameras (5 MP) for alignment and inspection.
- Lighting System: Adjustable LED with anti-glare diffusers for optimal visibility.
- Inspection Features:
- Pre-weld alignment verification.
- Post-weld inspection for surface integrity and dimensional accuracy.
6. Control and Interface
- Control System: Advanced PLC-based control with real-time process monitoring.
- HMI:
- 12-inch capacitive touchscreen.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Laser power, focus, and pulse frequency.
- Welding path and cycle time.
- Data Logging:
- Internal Storage: 1 TB SSD for process data.
- Export Formats: CSV, PDF via USB or Ethernet.
7. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 8 kW.
- Control Voltage: 24V DC for auxiliary systems.
8. Safety Features
- Emergency Stop: Multiple emergency stop buttons accessible from all sides.
- Laser Safety:
- Class 1 laser enclosure with interlocks.
- Protective safety glass with an optical density (OD) >5.
- Overload Protection: Real-time monitoring of servo motors and laser systems.
- Protective Barriers: Transparent polycarbonate enclosures.
- Defect Alarms: Audible and visual alerts for misaligned valves or welding defects.
9. Environmental and Installation Requirements
- Operating Environment:
- Temperature: 15–30°C
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Minimum clearance: 1,000 mm on all sides.
10. Cooling System
- Type: Integrated water cooling system for the laser module.
- Cooling Capacity: 3 kW.
- Water Flow Rate: 10–15 L/min.
- Optional: Air-cooled configuration for smaller-scale operations.
11. Optional Configurations
- Dual Laser Heads: For simultaneous welding of multiple valves.
- Advanced Vision System: AI-powered defect detection and alignment adjustment.
- IoT Connectivity: Remote monitoring and diagnostics via cloud.
- Custom Tooling: For non-standard valve shapes or sizes.
12. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean lenses and inspect laser optics.
- Monthly: Calibrate laser parameters and check alignment systems.
- Quarterly: Perform full diagnostics of electrical and mechanical components.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Automatic Explosion-Proof Valve Welding Machine
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FAQ
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