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Battery Terminal Tab Welding Equipment
- Product description
-
- Commodity name: Battery Terminal Tab Welding Equipment
- Commodity ID: 电池极耳焊接设备
High-precision welding of battery terminal tabs for prismatic, pouch, and cylindrical batteries. Designed for a variety of tab materials including aluminum, nickel, and copper.
1. Equipment Overview
- Equipment Name: Battery Terminal Tab Welding Equipment
- Model: HY-TTW4040
- Application: High-precision welding of battery terminal tabs for prismatic, pouch, and cylindrical batteries. Designed for a variety of tab materials including aluminum, nickel, and copper.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1800 mm
- Height: 2100 mm
- Weight: 1300 kg ± 5%
- Frame Material: High-strength steel frame with powder coating for durability.
- Worktable: Hardened stainless steel with anti-static surface treatment.
- Motion System: Servo motor-driven X-Y-Z axes with linear guide rails for high precision.
3. Welding Specifications
- Welding Technology:
- Standard: Laser welding.
- Welding Power: 2-6KW, depending on pole thickness and material.
- Welding Speed: 5–10 welds per minute (process-dependent).
- Welding Accuracy: ±0.1 mm.
- Tab Thickness Range: 0.1–0.5 mm.
- Tab Material Compatibility: Aluminum, copper, nickel, and multi-layer laminates.
4. Vision and Positioning System
- Camera Specifications:
- Type: High-resolution CCD camera with auto-focus capability.
- Resolution: 5 MP.
- Alignment Accuracy: ±0.05 mm using image recognition algorithms.
- Lighting: Adjustable LED ring light for consistent illumination.
- Detection Features:
- Pre-weld alignment verification.
- Post-weld inspection for defects such as cracks or misalignment.
5. Control and Interface
- Control System: Based on welding control card with integrated HMI (Human-Machine Interface).
- Display: 19-inch touchscreen with intuitive UI.
- Programmable Features:
- Welding parameters (power, duration, pressure).
- Alignment and positioning adjustments.
- Recipe storage for different battery types.
- Data Logging:
- Internal storage: 1 TB SSD.
- Export Formats: CSV and PDF via USB, Ethernet, or Wi-Fi.
6. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 36 kW.
- Control Voltage: 24V DC for internal systems.
7. Safety Features
- Emergency Stop: Multiple emergency stop buttons strategically placed.
- Overload Protection: Real-time current and force monitoring with automatic system shutdown.
- Safety Enclosure: Transparent safety covers with interlocks to prevent operation when open.
8. Environment & Installation
- Operating Environment:
- Temperature: 10–30°C
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤75 dB during operation.
- Installation Requirements:
- Flat surface with anti-vibration foundation.
- Clearance: Minimum 800 mm on all sides.
9. Optional Configurations
- Dual Welding Heads: For simultaneous processing of multiple tabs.
- IoT Connectivity: Real-time process monitoring and predictive maintenance.
10. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean welding head and lens.
- Monthly: Inspect and calibrate alignment systems.
- Quarterly: Lubricate moving parts and check electrical connections.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months upon request.
Key words:
Battery Terminal Tab Welding Equipment
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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