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Battery Terminal Tab Ultrasonic Welding Equipment
- Product description
-
- Commodity name: Battery Terminal Tab Ultrasonic Welding Equipment
- Commodity ID: 电池超声波焊接设备
Precise ultrasonic welding for battery terminal tabs, suitable for prismatic, cylindrical, and pouch cell configurations.
1. Equipment Overview
- Equipment Name: Battery Terminal Tab Ultrasonic Welding Equipment
- Model: HY-TTU5050
- Application: Precise ultrasonic welding for battery terminal tabs, suitable for prismatic, cylindrical, and pouch cell configurations.
- Key Features: High-efficiency ultrasonic welding with low heat generation, ensuring reliable bonding for battery tabs without material damage.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1000 mm
- Height: 1800 mm
- Weight: 1000 kg ± 5%
- Frame Material: Reinforced carbon steel with an anti-corrosion coating.
- Worktable: Polished aluminum alloy with anti-static properties.
- Motion System: Servo motor-controlled X-Y-Z axes with precision ball screws for positioning.
3. Ultrasonic Welding Specifications
- Ultrasonic Frequency: 20 kHz ± 0.1 kHz (adjustable).
- Welding Power: 4.0-8.0 kW (adjustable for various tab materials).
- Welding Time: 0.1–2 seconds (programmable).
- Weld Area Dimensions: 2 mm × 2 mm to 20 mm × 20 mm (configurable).
- Electrode layer range: 10-100 layers
- Material Compatibility:
- Primary Materials: Aluminum, nickel, copper.
- Multi-layer Combinations: Aluminum-copper, nickel-aluminum.
4. Control and Interface
- Control System: PLC with HMI for process control.
- Interface: 10-inch touch screen with graphical user interface (GUI).
- Programmable Parameters:
- Welding power, frequency, and time.
- Force and alignment parameters.
- Custom welding recipes for different materials and sizes.
- Data Storage:
- Internal Capacity: 1 TB for storing weld logs.
- Export Formats: CSV and JSON via USB, Ethernet, or Wi-Fi.
5. Electrical Specifications
- Power Supply: AC 220V ± 10%, 50/60 Hz, single-phase.
- Maximum Power Consumption: 8 kW.
- Control Voltage: 24V DC for auxiliary systems.
6. Safety Features
- Emergency Stop: Multiple emergency stop buttons.
- Overheat Protection: Real-time monitoring of ultrasonic transducer temperature with automatic shutdown.
- Protective Barriers: Transparent enclosure with interlocks to ensure operator safety.
7. Environment & Installation
- Operating Environment:
- Temperature: 10–35°C
- Humidity: ≤65% RH (non-condensing).
- Noise Level: ≤70 dB during operation.
- Installation Requirements:
- Stable, vibration-free surface.
- Clearance: Minimum 600 mm on all sides.
8. Optional Configurations
- Automated Feeding System: Conveyor or robotic arm integration for continuous operation.
- IoT Connectivity: Cloud-based monitoring and diagnostics.
- Custom Horn Design: Tailored ultrasonic horn shapes for specific tab geometries.
9. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Inspect and clean the ultrasonic horn and worktable.
- Monthly: Calibrate alignment systems and inspect electrical connections.
- Quarterly: Lubricate mechanical components and update software.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Battery Terminal Tab Ultrasonic Welding Equipment
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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