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Battery Hot Press Equipment
- Product description
-
- Commodity name: Battery Hot Press Equipment
- Commodity ID: 电池热压设备
Precise hot pressing and lamination of prismatic lithium-ion battery cells during assembly processes.
1. Equipment Overview
- Equipment Name: Prismatic Battery Hot Press Equipment
- Model: HY-HP2024
- Application: Precise hot pressing and lamination of prismatic lithium-ion battery cells during assembly processes.
2. Mechanical Specifications
- Equipment Dimensions:
- Length:2000 mm
- Width: 1000 mm
- Height: 2500 mm
- Weight: 2500 kg ± 5%
- Frame Material: High-strength carbon steel with powder-coated finish.
- Actuation System: Precision servo motor with ball screw-driven pressing mechanism.
3. Pressing System
- Pressing Force Range:
- Minimum: 5 kN
- Maximum: 100 kN (adjustable via PLC interface)
- Force Accuracy: ±0.1% (real-time feedback via load cell)
- Pressing Area Dimensions:
- Upper Plate: 300 mm × 400 mm
- Lower Plate: 300 mm × 400 mm
- Parallelism Tolerance: ≤ 0.05 mm
4. Thermal Control System
- Heating Plate Material: Hardened aluminum alloy with embedded thermal sensors.
- Temperature Control Range: Room temperature to 250°C.
- Temperature Control Method: PID controller with real-time feedback.
- Heating Rate: ≤ 5°C/s (adjustable).
- Temperature Uniformity:
- Across Plate Surface: ±2°C
- Stability: ±0.5°C
7. Process Control System
- Control Interface:
- 10-inch TFT touch screen display.
- Multi-language support: English, Chinese, etc.
- Programmable Parameters:
- Temperature profiles (up to 5 stages).
- Pressing force/time sequences.
- Cooling cycles.
- Data Logging:
- Internal storage capacity: 2 GB (up to 100,000 cycles).
- Export Format: CSV via USB or Ethernet.
8. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 50 kW
- Control Voltage: 24V DC for safety and signal integrity.
9. Safety Features
- Emergency Stop: Dual redundant emergency stop buttons.
- Overload Protection:
- Real-time pressure monitoring.
- Automatic shutdown on force deviation >10%.
- Temperature Safety: Independent thermal fuse and overheat alarm at 260°C.
- Operator Safety: Protective safety shields with interlock switches.
10. Environment & Installation
- Operating Environment:
- Temperature: 10–35°C
- Humidity: ≤70% RH (non-condensing).
- Noise Level: ≤70 dB under standard operation.
- Installation Requirements:
- Level concrete foundation.
- Minimum clearance: 500 mm on all sides.
11. Optional Configurations
- Mold Customization: Precision molds tailored to customer specifications.
- IoT Connectivity: Real-time monitoring and diagnostics via cloud platform.
- Automatic Loading/Unloading: Robotic module integration for higher throughput.
12. Maintenance and Warranty
- Scheduled Maintenance:
- Heating elements: Every 12 months.
- Pressing mechanism lubrication: Every 6 months.
- Warranty Period:
- Standard: 12 months.
- Extended options available.
Key words:
Battery Hot Press Equipment
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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