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Battery Case Insertion and Top Cap Pre-Welding Equipment
- Product description
-
- Commodity name: Battery Case Insertion and Top Cap Pre-Welding Equipment
- Commodity ID: 电池入壳顶盖预焊设备
Automated insertion of battery cells into protective cases and precise pre-welding of top caps to ensure structural integrity before final welding. Suitable for prismatic and pouch batteries.
1. Equipment Overview
- Equipment Name: Battery Case Insertion and Top Cap Pre-Welding Equipment
- Model: HY-CIW8080
- Application: Automated insertion of battery cells into protective cases and precise pre-welding of top caps to ensure structural integrity before final welding. Suitable for prismatic and pouch batteries.
2. Mechanical Specifications
- Equipment Dimensions:
- Length: 2000 mm
- Width: 1500 mm
- Height: 1900 mm
- Weight: 1500 kg ± 5%
- Frame Material: Reinforced steel frame with powder coating for durability.
- Worktable Material: Anodized aluminum alloy with anti-static surface.
- Motion System: Servo-driven X-Y-Z axes with precision linear guide rails.
3. Case Insertion Specifications
- Insertion Accuracy: ±0.1 mm.
- Cell Compatibility:
- Width: 50–100 mm.
- Height: 50–200 mm.
- Thickness: 5–20 mm.
- Insertion Speed: Up to 10 cases per minute (process-dependent).
- Grip Mechanism: Pneumatic or servo-controlled gripper with adjustable force for different cell materials.
- Case Materials: Aluminum, stainless steel, and polymer.
4. Top Cap Pre-Welding Specifications
- Welding Technology:
- Laser Welding (standard).
- Optional: Ultrasonic or Resistance Welding.
- Laser Power: 500–2000 W (adjustable).
- Welding Spot Size: 0.2–0.5 mm (programmable).
- Pre-Welding Accuracy: ±0.05 mm.
- Cap Material Compatibility: Aluminum, nickel, and copper.
- Pre-Welding Speed: Up to 8 welds per minute.
5. Vision and Alignment System
- Alignment Accuracy: ±0.03 mm.
- Camera:
- Type: Industrial-grade CCD camera.
- Resolution: 5 MP with real-time defect detection.
- Lighting: Adjustable LED for enhanced visibility of cases and caps.
- Inspection Features:
- Pre-insertion cell alignment.
- Post-welding inspection for proper cap positioning and weld integrity.
6. Control and Interface
- Control System: PLC with integrated HMI for seamless operation.
- Interface:
- 12-inch touchscreen with intuitive UI.
- Multi-language support (English, Chinese, others).
- Programmable Parameters:
- Case insertion speed and force.
- Welding power, duration, and spot size.
- Recipe storage for various battery types and sizes.
- Data Logging:
- Internal Capacity: 1 TB for process records.
- Export Formats: CSV, PDF via USB, Ethernet, or Wi-Fi.
7. Electrical Specifications
- Power Supply: AC 380V ± 10%, 50/60 Hz, 3-phase.
- Maximum Power Consumption: 8 kW.
- Control Voltage: 24V DC for auxiliary systems.
8. Safety Features
- Emergency Stop: Strategically placed buttons on the front and rear panels.
- Overload Protection: Real-time monitoring of force during case insertion and cap welding.
- Laser Safety: Class 1 laser safety enclosure with interlock system.
- Protective Enclosure: Transparent cover with interlocks to prevent operation during maintenance.
- Error Alarms: Audible and visual alarms for misalignment, insertion failure, or welding defects.
9. Environment & Installation
- Operating Environment:
- Temperature: 10–35°C
- Humidity: ≤60% RH (non-condensing).
- Noise Level: ≤75 dB during operation.
- Installation Requirements:
- Flat, vibration-free surface.
- Minimum clearance: 800 mm on all sides.
10. Cooling System
- Type: Water-cooled laser module with independent chiller.
- Flow Rate: 10–15 L/min.
- Cooling Power: 3.5 kW.
11. Maintenance and Warranty
- Maintenance Schedule:
- Weekly: Clean insertion gripper, laser lens, and alignment components.
- Monthly: Inspect servo motors, pneumatic system, and cooling system.
- Quarterly: Full calibration of alignment and welding systems.
- Warranty Period:
- Standard: 12 months.
- Extended: Up to 36 months available upon request.
Key words:
Battery Case Insertion and Top Cap Pre-Welding Equipment
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FAQ
Q
How do you ensure consistent weld quality in the assembly of Prismatic battery packs?
A
Q
What are the best practices for cell alignment and stacking in a Prismatic battery PACK assembly?
A
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